Energy-Saving Electrophoresis Coating Line

Product Description
Due to electrophoresis excellent anti-corrosion and anti-rust functions,it was soon widely used in the military industry.Then it has been applied to the surface treatment of daily hardware.Because of its excellent quality and high environmental protection, is gradually replacing the traditional paint spraying.
Electrophoresis paint spray process:
1. Loading the workpiece →2.Pre-degreasing →3.Derusting →4.Washing →5.Hot washing →6.Surface conditioning →7.Phosphating →8.Washing →9.Deionization washing →10.Hot air drying →11.Electrophoretic eposition →12.Ultrafiltration circulation washing →13.Baking →14.Cooling →15.Unloading the workpiece
Mainly includes: 
1) Pretreatment: Dipping pretreatment with overhead crane, or fully automatic spraying pretreatment
2) Conveying system: light closed-circuit conveyor, power and free conveyor, overhead open conveyor, and so on
3) Oven: batch oven, hot air circulating drying oven, tunnel oven, bridge drying oven,
4) Spray paint room type :1.Water spray paint room; 2.Water spray paint room; 3.Dry spray paint room; 4.Ω spray paint room
5) Control system: PLC control, with or without touch screen 

Advantages:

Electrophoresis paint film has the advantages of full, uniform, smooth and smooth coating, hardness, adhesion,corrosion resistance, impact performance, permeability performance is significantly better than other coating processes.

Detailed features:

1) water-soluble coating is adopted with water as the solution medium, which saves a large number of organic solvents, greatly reduces air pollution and environmental hazards, and is safe and hygienic. Meanwhile, it also avoids the hidden danger of fire;

2) the coating efficiency is high, the coating loss is small, the utilization rate of the coating can reach 90% ~ 95%;

3) uniform coating film thickness, strong adhesion, good coating quality, all parts of the workpiece such as the inner layer, sag, weld, etc. can obtain uniform, smooth paint film, solve the other coating methods of complex shape workpiece coating problems;

4) high production efficiency, construction can achieve automatic continuous production, greatly improve labor efficiency;

5) the equipment is complex, the investment cost is high, the power consumption is large, the drying and curing temperature is high, the coating, coating management is complex, the construction conditions are strict, and wastewater treatment is required;

6) water-soluble coating can only be used. The color cannot be changed in the process of coating. The stability of the coating is not easy to control after being stored for a long time.

7) electrophoresis coating equipment is complex, high technology content, suitable for the production of fixed color.

Application characteristics:

ED coating line is useful for applying materials to any electrically conductive surface, especially for complex fabricated objects. It has been widely used to coat automobile bodies and parts, tractors and heavy equipment, electrical switch gear, appliances, metal furniture, beverage containers, fasteners, and many other industrial products.

1.Excellent Corrosion Protection - Exceeds 3000 hours salt spray testing ASTM B117

2.Meets or exceed numerous automotive, industrial, military and OEM specifications

3.Suitable for aluminum, copper, magnesium and ferrous metals

4.Excellent coil coating alternative for HVAC, Evaporators & Condenser Coils

5.Outstanding coverage - penetrates hard to reach areas and sharp metal edges

6.Suitable as a cost effective primer for most powder & liquid topcoats

7.Temperature resistance up to 400°F

How to choose ED coating equipment

1. The size and weight of workpiece,especially the max size and weight
2. Is there any requirements about the suspension of the workpiece?
3. The material of the workpiece
4. The anticipative output for the biggest size of the workpiece(how many pcs in 8 hours)
5. The length,width and height of the factory available for the powder coating line,we need the picture
6. The heating power:Liquefied Petroleum Gas, Liquefied natural gas,diesel,or electric?
7. Do you need pre-treatment process? If you do,you want spray pre-treatment or bath pre-treatment?Online pre-treatment or offline pre-treatment?
8. The local electricity conditions(_V/_Phase/_Hz)
9. Do you have any special requirements about the package?
If you have any other requirement,please feel free to communicate with us.
Yangzhou Anyuan Coating Machinery Co., Ltd. was founded in 2004, registered capital of 20 million, is a professional company of various type of coating equipment and powder coating. Our aim is to produce better products and provide satisfactory service.
Our company has excellent design, production, R & D capability and rich technical experience, high-quality technical personnel, professional service team.
Our main products are: electrostatic spraying equipment, automatic lift, through the spray pretreatment equipment, dipping device, processing type water curtain spray booth and water jet spray chamber, dry spray chamber, electrostatic coating chamber, electric heating, fuel, gas, coal fired hot air drying furnace, automatic control system, blasting PLC cleaning cleaning equipment, cathode electrophoresis equipment, advanced auto spray booth, transportation equipment, environmental protection equipment, coating equipment and all kinds of thermosetting powder coatings.

We know the latest technologies in the surface treatment industry - that is why you should choose us as your supplier. We have the experience and expertise to guide you through and to manage a complete finishing line project.